
VGA Video Fader
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The VGA video fader came about by personal frustration with our church's video system. Our church uses a computer and projector to display the liturgy for the congregation to follow. Often the projectionist would need to select a slide out of the order of the sequence saved on the computer. The result was a distracting flip through the pages until the correct slide was found, or worse, exiting the slide program to show the desktop of the computer. I had a NTSC composite video fader that I wanted to use, but the church had chosen to use a VGA signal to feed the projector. I looked on the net to see if I could find a VGA fader or switch that could blank out the screen, but I was surprised that none were being made inexpensively with just the simple fade to black or blank black screen. I started to do some research on a solution to this problem and I discovered that most large projection units have the black out as a feature of the projector. However, our projector did not have such a feature, and if it did we would have to have some kind of remote control for the button to use it since the projector is 50 feet from the computer.
I found a simple passive composite video fader circuit on line
With this design, I went to build the circuit into one box that could be adjusted for different video sources, and with it's own on board power supply. As a cool side effect of blanking out just the RGB signals, the sync signals stay active and the the projector never knows that the signal is being blanked out. If you simply switch off the VGA signal, by unplugging it from the projector it caused the projector to go into video input search mode and the screen becomes very distracting to the viewers as the screen turns blue and prints the input number. The video fader eliminates all that distraction, and just fades the projector to black and the projectionist can flip through the slides on his computer screen at will without anything being seen from the projector. Another cool side effect of the design is that when the circuit is off the VGA signals are just passed through as if no circuit were in between the computer and projector. It is a truly passive connection.
Here's the circuit I worked from. I usually do a better drafting job, but I guess this was good enough.
First I drew the circuit on paper and then created the circuit card with press on traces.
Closer view of detailed artwork.
After etching the copper off the board the traces are the only thing left.
Next I had to drill the holes for the components.
All the traces need to be covered so the copper traces will not oxidize over time.
Then soldered on all the components and then started testing the circuit.
You can see the wire that I had to use to reconnect the traces that got etched away.
Here is the card seated in its case for the first time. The card was made to fit before etching began
Round and rectangular holes were drilled and milled for the external connections like the fuse holder and power switch.
I try to make things as easy to take apart as possible should I need to repair or rebuild something.
Testing took a while. I had some problems with the MOSFETs I used. I had to find a matched set that would work together.
The switches have a nice feel and are lit with LEDs. It is easy to tell which color is lit even in sun light.
Birds eye view of the circuit and connection between the computer and test monitor.
The finished product with feet.
Rear view. Note the two holes on the side of the box for adjusting the black level (pedestal) and White level sensitivity of the fader.
It was installed in September of 2004, and is still working so far. My frustration has subsided.
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